Proven Results. Measurable Gains.
From reducing setup times to extending tool life, Pegasus Workholding delivers solutions that maximize uptime and efficiency.
Case Study 1: Reducing Changeovers
Challenge
A manufacturer was losing valuable production hours due to long fixture changeovers and operator fatigue caused by manual clamps.
Pegasus Solution
Implemented a universal clamping base system with a 2-inch piston grid. This allowed the customer to reuse parts of their existing fixturing while reducing setup times.
Results:
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Changeover times reduced by 35%
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Operator fatigue significantly lowered
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Increased machine uptime per shift
Case Study 2: Improving Rigidity and Tool Life
Challenge
Tool wear and vibration were reducing quality and increasing costs. Hydraulic systems in place required constant maintenance and monitoring.
Pegasus Solution
Deployed our patented spring clamp cartridge system, ensuring consistent clamping force without pressure degradation.
Results:
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Workpiece rigidity increased
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Tool life extended, reducing replacement costs
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No more reliance on pressure sensors or costly hose systems
Case Study 3: Long-Cycle Production Runs
Challenge
A client running long-cycle pallet pool operations needed a reliable fixturing solution without downtime caused by hydraulic pressure drops.
Pegasus Solution
Installed a universal 6-inch base unit with pistons capable of delivering up to 941 lbf. clamp force (adjustable down to 297 lbf.). No hoses or cables were required in the machining area.
Results:
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Stable clamping for extended cycle times
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Zero clamp force loss throughout operations
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Improved throughput and consistency across shifts
Case Study: Game-Changing Workholding Solution
We’ve been featured in a case study on MTDCNC showcasing how the Pegasus Workholding system transforms machining operations. Its modular design delivers unmatched reliability—clamping securely for extended periods without losing clamp force—making setup transitions on milling or horizontal machines smoother than ever.
